Plastics Engineered Product Design

Plastics Engineered Product Design
اسم المؤلف
Dominick Rosato and Donald Rosato
التاريخ
18 فبراير 2018
المشاهدات
التقييم
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Plastics Engineered Product Design
Dominick Rosato and Donald Rosato
Contents
Preface, Acknowledg-ement
About the Authors
Chapter 1 OVERVIEW
Introduction
Materials of construction
Thermoplastics
Crystalline & Amorphous Polymers
Liquid Crystalline Polymers
Thermosets
CrosslinkedThermoplastics
Reinforced Plastics
Thermal Expansions
Ductilities
Toughness
Tolerances/Shrinkages
Compounds
Prepregs
Sheet Molding Compounds
Bulk Molding Compounds
Commodity & Engineering Plastics
Elastomers/Rubbers
Morphology/Molecular Structure/Mechanical
Plastic behaviors
Property
Densities
Molecular Weights
Molecular Weight Distributions
Viscosities and Melt Flows
Newtonian/non-Newtonian
Melt Index
Viscoelasticities
Glass Transition Temperatures
Melt Temperatures
Drying Operations
Rheology & Mechanical Analysis
Processing-to-Performance Interface
Processing and Moisture
Fabricatingprocesses
Orientations
Postformings
Coexuusions
Coinjections
Gas-Assist Moldings
Micromoldings
Blow Moldings
Complex Consolidated Structural Products
Extrusions
Injection Moldings
Thermoformings
Foams
Reinforced Plastics
Calenders
Castings
Coatings
Compression Moldings
Reaction Injection Moldings
Rotational Moldings
Variables
FALL0 approach
Chapter 2 DESIGN OPTIMIZATION
Introduction
Terminology
Engineering Optimization
Design Foundation
Problem/Solution Concept
Design Approach
Model Less Costly
Model Type
Design Analysis Approach
Computer Sohare
Viscoelasticity
Polymer Structure
Viscoelasticity Behavior
Summary
Relaxation/Creep Analysis
Viscosity
Rheology and mechanical properties
Static stress
Hooke’s Law
Tensile Stress-Strain
Modulus of Elasticity
Flexural Stress-Strain
Compressive Stress-Strain
Shear Stress-Strain
Torsion Stress-Strain
Direct Load Shear Strength
Residual Stress
Dynamic/Static Mechanical Behavior
Energy and Motion Control
Dynamic stress
Isolator
Torsion Load
Rapid loading
Impact
Impulse
Puncture
Friction
Erosion
Hydrostatic
Cavitation
Rain
High performance
Reinforced Plastic
Orientation of Reinforcement
Orientation Terms
Basic Design Theory
Fiber Strength Theory
Fiber Geometry on Strength
Stiffness-Viscoelasticity
Creep and Stress Relaxation
Conceptual design approach
Design Analysis
Pseudo-Elastic Method
Theory of Combined Action
Overview
Stress-StrainAnalysis
Plain Reinforced Plates
Composite Plates
Rending of Beams and Plates
Structural Sandwiches
Stiffness
Stresses in Sandwich Beams
Axially-Loaded Sandwich
Filament-WoundShells, Internal Hydrostatic
Pressure
Basic Equations
Weight of Fiber
Minimum Weight
Isotensoid Design
Geodesic-IsotensoidDesign
Chapter 3 DESIGN PARAMETER
Load determination
Design analysisprocess
Reinforced Plastic Analysis
StressAnalysis
Stress-strain behavior
Rigidity (EI)
Hysteresis Effect
Poisson’s Ratio
Brittleness
Ductile
Crazing
StressWhitening
Surface Stresses and Deformations
Combined stresses
Creep
Fatigue
Reinforcement performance
Chapter 4 PRODUCT DESIGN
Introduction
Reinforced Plastic
Monocoque Structure
Geometric shape
Modulus of Elasticity
E1 theory
Plate
Beam
Rib
Folded Plate
Plastic
Reinforcedfloamed Plastic
Euler’s Formula
Column
Torsion
Sandwich
Gear
Bearing
Grommet
Gasket
Shape
Design
Contact Stress
PV Factor
Overview
Filament Wound Shape
Netting Analysis
Cylinder
Sphere
Tank
FabricatingRP Tank
Underground Storage Tank
Hopper Rail Car Tank
Highway Tank
Very Large Tank
Corrosive Resistant Tank
Pipe
ThermoplasticPipe
RP Pipe
Leaf Spring
Special Spring
Cantilever Spring
Torsional Beam Spring
Spring
Hinge
Press fit
Snap fit
Tape
Packaging
Permeability
Cushioning
House of the Future
House Top
Transportation
Automobile
Truck
Aircraft
Marine Application
Building
Boat
Underwater Hull
Missile and Rocket
Electrical/Electronic
Shielding Electrical Device
Radome
Surgical Product
Dental Product
Health Care
Medical
Recreation
Appliance
Furniture
Water filter
Lumber
Metal
Metal Replacement with Plastic
Performance Behavior
Moisture Effect
Long Term vs. Short Term Loading
Stress Concentration
Coefficient of Expansion
Bolt Torque Effcct
Impact Barrier
Vehicle Oil Pan
Attachment
Design limitation and constraint
Chapter 5 COMPUTER-AIDEDDESIGN
Technology overview
Computers and people
Geometric modeling
Design accuracy and efficiency
Chapter 6
Input/output device
Sofnvare
Central Process Unit
Programs
Database/General Information
Supply Chain Sofnvare
Application
Designing
Graphics
Structural Analysis
SofnvareAnalysis
Finite element analysis
Synthesizing design
CAD special use
Optimization
CAD Prototyping
Rapid Prototyping
CAD standard and translator
Data sharing
Engineered personal computer
CAD editing
CIM changing
Computer-based training
IBM advances computer
Artificial intelligence
Plastic Toys-Smart computer
Computer devices via DNA
Design via internet
PLASTICPERFORMANCE
Overview
Influencing Factor
Selecting plastic
Comparison
Worksheet
Thermal Property
Thermal Expansion/Contraction
Hyperenvironment
Flammability
Steel and Plastic
Test
Temperature
Thermal Conductivity
Chapter 7
Smoke
Electrical/Electronic
Corrosion resistance
Chemical resistance
Friction
Tolerance
Limit
Processing Effect
Recycled plastic
Engineering data information source
Publication
Industry Societies
Encyclopedia and Industrial Books
Standards
Engineering Information
Information Broker
Engineering Societiesand Associations
Designs
Databases
Websites
Training programs
Thomas Register
DESIGN RELIABILITY
Testing
Classiflmg Test
Laboratory
Quality control
Quality and Reliability
Total Quality Management
Quality and Design
Statistics
Testing; QC, statistics, and people
Product failure
Spectrum Loading and Cumulative Damage
Crack Growth and Fracture Mechanics
Fatigue and Stress Concentration
Fatigue Loading and Laboratory Testing
Predicting Long Time Reliability
Meaning of data
Safetyfactor
Safety Factor Example
Chapter 8 SUMMARY
Overview
Market Size
Customer
Constraint
Responsibility
ResponsibilityCommensurate with Ability
Risk
Acceptable Risk
Predicting Performance
Design Verification
Perfection
Ethics
Ergonomic
Costing
Technical Cost Modeling
Engineering and law interface
Plastic material
Design demand
Plastic success
Future
Appendix A ABBREVIATIONS
Appendix B GLOSSARY
Appendix C TRADENAMES 547
BIBLIOGRAPHY
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