كتالوج مخارط 18″ & 60″ EVS TOOLROOM LATHES

كتالوج مخارط 18″ & 60″ EVS TOOLROOM LATHES
اسم المؤلف
South Bend Lathe Co.
التاريخ
4 مايو 2019
المشاهدات
التقييم
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كتالوج مخارط 18″ & 60″ EVS TOOLROOM LATHES
South Bend Lathe Co.
MODEL SB1016 – 220V Three Phase
MODEL SB1036 – 440V Three Phase
OWNER’S MANUAL
Table of Contents
INTRODUCTION 3
About These Machines .3
Foreword .3
Capabilities .3
Features 3
Identification 4
SAFETY 11
Understanding Risks of Machinery 11
Basic Machine Safety 11
Additional Metal Lathe Safety 13
PREPARATION 14
Preparation Overview 14
Things You’ll Need .14
Power Supply Requirements .15
Availability 15
Full-Load Current Rating 15
Circuit Information 15
Circuit Requirements for 220V (Model SB1016) 15
Circuit Requirements for 440V (Model SB1036) 15
Grounding Requirements .16
Correcting Phase Polarity (Yaskawa Drive) 16
Unpacking 18
Inventory 18
Cleaning & Protecting .19
Location 20
Physical Environment 20
Electrical Installation 20
Lighting 20
Weight Load 20
Space Allocation 20
Lifting & Moving 21
Leveling & Mounting .22
Leveling 22
Bolting to Concrete Floors 22
Assembly 23
Lubricating Lathe 23
Adding Cutting Fluid .23
Connecting to Power 24
Test Run .25
Spindle Break-In 28
Recommended Adjustments 30
OPERATION 31
Operation Overview .31
Description of Controls & Components 32
Main Power Control .32
Headstock Controls 32
Control Panel 32
Carriage Controls 33
Tailstock Controls 34
Chuck & Faceplate Mounting .35
Removing Chuck or Faceplate 35
Mounting Chuck or Faceplate 36
Installing and Adjusting Camlock Studs .37
3-Jaw Chuck .39
Changing Jaws 39
Mounting Workpiece 40
4-Jaw Chuck .40
Mounting Workpiece 40
Tailstock .41
Offsetting 42
Installing Tooling 42
Aligning 44
Faceplate 46
Mounting Workpiece with Clamps 46
Mounting Workpiece Between Centers .46
Centers .47
Dead Centers .47
Live Centers 47
Mounting Center in Spindle .47
Removing Center from Spindle .47
Mounting Center in Tailstock .48
Removing Center from Tailstock 48
Steady Rest 48
Follow Rest .49
Compound Slide .49
4-Way Tool Post .50
Aligning Cutting Tool with Spindle Centerline .50
Micrometer Stop .51
Manual Feed 52
Carriage Handwheel 52
Compound Slide Handwheel 52
Spindle Speed .52
Determining Spindle Speed 52
Setting Spindle Speed 53Power Feed .54
Power Feed Controls 54
Threading .56
Power Feed Lever 56
Half Nut Lever 56
Thread Dial & Chart Overview 56
Using Thread Dial and Chart .57
Understanding Thread & Feed Rate Chart .59
Positioning Gearbox Levers 59
Repositioning Change Gears 60
Cutting Fluid System 61
ACCESSORIES .62
MAINTENANCE .64
Maintenance Schedule .64
Cleaning .64
Maintenance Chart 65
Lubrication .66
Headstock .66
Quick Change Gearbox 69
Apron 70
Lead Screw 70
Ways & Slides .70
Unpainted & Machined Surfaces 71
Ball Oilers .71
Change Gears .72
Cutting Fluid System 73
Hazards .73
Adding Fluid .73
Changing Cutting Fluid .74
Cleaning Electrical Box 75
Machine Storage 76
SERVICE 77
Backlash Adjustment 77
Compound Leadscrew 77
Cross Slide Leadscrew .77
Leadscrew End Play Adjustment 78
Gib Adjustment 78
Compound & Cross Slide Gibs 78
Saddle Gibs .79
Tailstock Gib .80
Half Nut Adjustment .80
V-Belts 81
Brake Inspection & Replacement .82
Leadscrew Shear Pin Replacement 85
Gap Removal & Installation 87
TROUBLESHOOTING .88
ELECTRICAL 91
Electrical Safety Instructions .91
Wiring Overview 92
SB1016/36 Component Location Index .93
SB1016/36 Electrical Box Wiring 94
SB1016/36 Electrical Box Wiring 95
SB1016/36 Electrical Box 96
SB1016 220V Spindle Motor .97
SB1036 440V Spindle Motor .97
SB1016 220V
Oil Pump Motor & Pressure Sensor .98
SB1036 440V
Oil Pump Motor & Pressure Sensor .98
SB1016 220V Coolant Pump Wiring .99
SB1036 440V Coolant Pump Wiring .99
SB1016/36 Control Panel Wiring 100
SB1016/36 Spindle Rotation Switch .101
SB1016/36 Power Connection .101
SB1016/36 Additional Component Wiring .102
PARTS 103
Headstock Controls 103
Headstock Internal Gears .105
Headstock Transfer Gears .107
Gearbox Gears 109
Gearbox Controls A 111
Gearbox Controls B 112
Apron Front 114
Apron Rear .115
Compound Slide & Tool Post .118
Cross Slide & Saddle A 119
Cross Slide & Saddle B 120
Bed & Shafts 122
End Gears .124
Motor & Lubrication 125
Cabinets & Panels .127
Tailstock .129
Thread Dial 131
Micrometer Stop .131
Steady Rest 132
Follow Rest .133
Brake System .134
Electrical Cabinet & Control Panel 135
Accessories .137
Front Machine Labels 138
Rear Machine Labels .139
WARRANTY & RETURNS.
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